Machine Editor

task target This task shows you how to use the Machine Editor to assign a machine to a Part Operation.
scenario 1. Click Machine in the Part Operation dialog box. The Machine Editor dialog box appears.

2. Select the desired machine tool in one of the following ways.
  1. By clicking a Default machine icon :

Note: Instead of using a default horizontal or vertical lathe machine, you are recommended to use a multi-slide lathe machine restricted to one spindle and one turret.

  1. By clicking Assign a Machine by File Selection then selecting a Generic machine:

A generic machine is a CATProduct representation that was created using the NC Machine Tool Builder product. Available machine types are:

  • 3-axis machine with no rotary axis
  • 3-axis machine with 1 rotary axis on table
  • 3-axis machine with 2 rotary axes on table
  • 3-axis machine with 1 rotary axis on table and 1 rotary axis on head
  • 3-axis machine with 1 rotary axis on head
  • 3-axis machine with 2 rotary axes on head
  • 5-axis continuous machine (without generation of ROTABL or ROTHEAD instruction)
  • Multi-slide lathe machine such as:
    • conventional lathe machine with single turret and single spindle
    • lathe machine having multi turrets and single spindle
    • lathe machine having multiple turrets and multiple spindles.

Each machine contains all the necessary NC parameters and kinematic definition data for the Part Operation.
A number of sample generic machines are provided at this location:
..\OS\startup\Manufacturing\Samples\NCMachineToollib\DEVICES.

  1. By clicking Assign a Machine by ResourceList Selection to select a Generic machine directly from the PPR tree:

Only machines created using NC Machine Tool Builder can be selected in the ResourceList. Default machines cannot be selected in this way.

 
    The characteristics of the selected machine are displayed and the following parameters can be edited to correspond to your actual machine tool.
   

Machine Name and Comment

If needed, enter a new name for the machine and assign comments to it.

   

Numerical Control Tab

You can also specify the following.

  • Controller Emulator and Post Processor: Select the desired emulator and PP from the alphanumerically ordered lists of available emulators and PPs.
    Note that a Controller Emulator/Post Processor vendor must be set in the Tools > Options > Machining > Output tab.
  • Post Processor words table: Select the desired table from the alphanumerically ordered list of available PP word tables.
    Note that sample PP word tables are delivered with the product in the ..\startup\manufacturing\PPTables folder.
  • NC data type: Defines whether APT, Clfile or NC code is the preferred output type.
  • NC data format: Defines whether tool point coordinates (x,y,z) or tool point coordinates and tool axis components (x,y,z,i,j,k) is the preferred output format.
  • Home point strategy: Defines whether a GOTO or FROM instruction is to be generated in the output APT source for the Home Point.
  • Rapid feedrate: This is used to compute accurate machining time (in tool path replay and NC documentation, for example) and can be used to replace the RAPID instruction in the output APT source.
  • Axial/radial movement: Defines whether axial/radial transitions are to be used between the end of one operation and the start of the next operation.
    Note that a Rapid GOTO statement is added for the axial-radial movement if the option is selected.

  • Min and Max interpolation radius values are defined for generating circular interpolation in NC data output. These parameters are used in tool path computation and output file generation.
    You should check and possibly modify these values before creating machining operations. Otherwise, correct circular interpolation may not appear in the NC data output.
    Please note that if an interpolation value is modified after machining operation creation and tool path generation, tool paths should be recomputed (right-click Program and select Compute Tool Path in Force computation mode) before generating the output file.
  • Helical interpolation: specifies the ability to make a helical interpolation between two consecutive points.
  • 3D Nurbs interpolation: specifies the ability to generate NURBS data in an APT output file.
    When this option is set, an Output tab will be available in the Machining Operation dialog box (for all those machining operations that support NURBS). Example:



    If the Nurbs format checkbox in the Output tab is selected, NURBS output data will be generated for the machining operation. If it is not selected, there will be no NURBS output data generated for the operation.
    See NURBS Formats in APT Output for more information about this type of output format.

Tooling Tab

Displays tooling parameters including the Tools catalog.

   

Spindle Tab

Displays spindle parameters.

   

Turret Tab

Displays turret parameters for vertical and multi-axis lathe machines.

   

Rotary Table or Rotary Data Tab

For 3-axis machine with rotary table, rotary table parameters are displayed.

For machines with more than one rotary axis on head or table, parameters are displayed for each axis.

The rotary axis name can be set on a generic machine in NC Machine Tool Builder. This allows a better coverage of machines for automatic generation of transition paths (for example, when the rotary axis of the machine is not parallel to the X, Y or Z axis of the absolute axis system).

   

Compensation

Cutter compensation options are displayed for 3D contact compensation.

scenario   Use of the 3D contact compensation capability is restricted as from V5R14 SP4.
Contact and Tip & Contact compensation modes can no longer be globally applied to all operations supporting this 3D Cutter compensation.
    The check box can only be selected when the No option is selected (see example below), otherwise a warning message is issued.

If the Contact or the Tip & Contact option is selected and the check box is not selected (see example below), a Compensation tab appears in the Strategy page of the machining operation editor.

In this case, 3D contact compensation can be managed at machining operation level.
Please note that some machining operations propose cutter compensation modes other than 3D contact (2D radial profile, for example).

The table below specifies the modes available for each machining operation that supports compensation.

   

NC Output

For generic machines created using the NC Machine Tool Builder product, the Machine Editor centralizes all NC output options. If such a machine is defined on the Part Operation, all options for NC data generation can be read automatically from the machine definition.

scenario   Generic machines (CATProducts) adhere to the Instance/Reference mechanism described in CATProduct and CATProcess Document Management. A generic machine is added to the ResourceList in flexible mode. This means that any modification to the machine in the CATProcess is valid only for that instance of the machine in that CATProcess: the modification is not propagated to the reference (that is, the CATProduct file).
3. Click OK to validate any modified machine parameters and assign the machine to the Part Operation. The Part Operation dialog box is displayed again.

The Resource List is updated with selected machine.

  Example of a selected Default machine:

  Example of a selected Generic machine:

In this case the machine appears directly in the 3D viewer. It is possible to use the Hide/Show contextual command on the machine nodes in the tree to hide all or part of the machine.

 

Machining Operations Supporting Cutter Compensation

The following table specifies the Compensation output modes available for each operation. Cutter compensation instructions are generated on the NC data output depending on the selected mode as follows:

  • 2D radial tip
    Compensation is computed in a plane normal to the tool axis, and activated with regard to a cutter side (left or right).
    The radius that is compensated is the cutter radius.
    Output is the tool tip point (XT).
  • 2D radial profile
    Compensation is computed in a plane normal to the tool axis, and activated with regard to a cutter side (left or right).
    The radius that is compensated is the cutter radius.
    Output is the tool profile point (XP).
  • 3D radial
    Compensation is computed along a 3D vector (PQR), normal to the drive surface, in contact with the flank of the tool.
    The radius that is compensated is the cutter radius.
    Output is the tool tip point (XT) and PQR vector. Tool axis vector (IJK) is output in multi-axis.
  • 3D contact
    Compensation is computed along a 3D vector (XN), normal to the part surface, in contact with the end of the tool.
    The radius that is compensated is the corner radius.
    Output is the contact point (XC) and XN vector.
    The tool tip point (XT) may also be given if this choice is set on the machine.
    Tool axis vector (IJK) is output in multi-axis.
     
Machining Operation 2D radial tip 2D radial profile 3D radial 3D contact
Profile Contouring (between planes) Yes Yes - -
Pocketing Yes Yes - -
Circular Milling Yes Yes - -
Sweeping - - - Yes
Contour Driven - - - -
Spiral Milling - - - -
Z Level - - - Yes
Sweep Roughing - - - -
Isoparametric Machining - - - Yes
Multi Axis Sweeping - - - Yes
Multi Axis Curve (Contact) - - - Yes
Multi Axis Contour Driven - - - Yes
Multi Axis Helix Machining - - - Yes
Multi Axis Flank Contouring - Yes Yes -

Machining Operations Supporting Circular Interpolation

Machining operations supporting circular interpolation are as follows:

  • Roughing, Cavities Roughing, Multi-Pockets Machining: only when strategy is set to Spiral, Concentric, Helical, or Offset from Part
  • Zlevel: only for circular macros
  • Facing, Pocketing, Profile Contouring, Curve Following, and Groove Milling
  • Circular Milling, Thread Milling (for circular macros), and T-Slotting
  • Multi-Axis Curve Machining
  • circular macros of all machining operations but only for planar trajectories
  • Rough Turning, Groove Turning, Recess Turning, Profile Finishing, Groove Finishing, Ramp Roughing, and Ramp Recessing.

end of task